PROTOTYPING

By manufacturing small quantities of a pre-production sample (also known as a package prototype), we have the ability to simulate the design, aesthetics, materials and functionality of the finished package. Our rapid prototyping process facilitates continued collaboration between our team and our customer to ensure that they are delighted with the result. Depending on the time-frame, need and budget, prototypes can be created from additive, renshape or polished aluminum materials. Learn more about each prototype below.

Process

PROOF OF CONCEPT

3D Modeling

The 3D prototype is thermoformed off a 3D printed mold designed by our dedicated in-house design team. This solid model is the fastest, most cost-effective form of prototype tooling.

RENSHAPE

The renshape prototype is thermoformed off a mold milled on our CNC machines and designed by our dedicated in-house design team. This model produces a clean, high-quality thermoformed sample.

ALUMINUM

Like the renshape prototype, the aluminum prototype is thermoformed off a mold milled on our CNC machines and designed by our dedicated in-house design team. The aluminum model is our highest quality prototype and is representative of the final production thermoformed product.

Case Study

Ecohesive®

Display Pack took up the challenge of environmentally responsible packaging solutions, and set out to develop a sustainable and cost-effective packaging process. …

Case Study

Horton

When Horton Archery wanted to create visual packaging for their crossbows and accessories, they turned to Display Pack. …

Case Study

Minn Kota®

When Johnson Outdoors needed a multi-functional package for their highly sensitive Minn Kota® AutoPilot™, they turned to Display Pack. Johnson Outdoors asked Display Pack to design a package for…

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