PROTOTYPING

By manufacturing small quantities of a pre-production sample (also known as a package prototype), we have the ability to simulate the design, aesthetics, materials and functionality of the finished package. Our rapid prototyping process facilitates continued collaboration between our team and our customer to ensure that they are delighted with the result. Depending on the time-frame, need and budget, prototypes can be created from additive, renshape or polished aluminum materials. Learn more about each prototype below.

Process

PROOF OF CONCEPT

3D Modeling

The 3D prototype is thermoformed off a 3D printed mold designed by our dedicated in-house design team. This solid model is the fastest, most cost-effective form of prototype tooling.

RENSHAPE

The renshape prototype is thermoformed off a mold milled on our CNC machines and designed by our dedicated in-house design team. This model produces a clean, high-quality thermoformed sample.

ALUMINUM

Like the renshape prototype, the aluminum prototype is thermoformed off a mold milled on our CNC machines and designed by our dedicated in-house design team. The aluminum model is our highest quality prototype and is representative of the final production thermoformed product.

Case Study

Horton

When Horton Archery wanted to create visual packaging for their crossbows and accessories, they turned to Display Pack. …

Case Study

HPP

High pressure processing is a method of food processing where, without the addition of heat, food is subjected to *elevated pressures to achieve microbial inactivation which in turn produces the same…

Case Study

FreshBox

When Meijer, one of North America's largest food retailers needed a tamper resistant package for their retail ready-to-eat produce, they turned to Display Pack. …

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